Case Study: Enhancing Durability and Efficiency in a Food Plant Project with Ocean Non Woven Geotextile

Project Overview

The food processing industry demands high standards for hygiene, durability, and efficiency in infrastructure. One of the key challenges in establishing a food plant is ensuring a strong and stable foundation that can support heavy equipment, maintain drainage efficiency, and prevent ground contamination. In Uluberia, Howrah, a food plant project required an advanced geosynthetic solution to enhance soil stabilization and longevity.

Ocean Non Wovens supplied and implemented 450 sqm of Ocean Non Woven Geotextile 150 GSM in this project, significantly improving the foundational integrity of the facility.

Understanding the Role of Geotextiles in Food Plant Projects

Food processing plants involve constant exposure to moisture, high foot traffic, and heavy machinery loads. This makes the choice of foundational materials critical. Geotextiles, specifically non-woven varieties, serve multiple purposes in such environments:

• Soil Stabilization: Prevents the shifting and settling of soil, reducing the risk of foundational failure.
• Filtration & Drainage: Enhances water movement through the soil while preventing fine particles from clogging drainage systems.
• Separation: Maintains the structural integrity by preventing mixing of different soil layers.
• Load Distribution: Helps in evenly distributing heavy loads, extending the lifespan of the flooring and infrastructure.

Why Ocean Non Woven Geotextile 150 GSM Was the Ideal Choice

Ocean Non Woven Geotextile 150 GSM was specifically chosen for this project due to its superior quality and performance. Here’s why:

• High Tensile Strength: Capable of handling the high-pressure loads from heavy food processing machinery.
• Exceptional Permeability: Allows water to pass while keeping the soil structure intact, preventing erosion.
• Chemical & Biological Resistance: Ensures no degradation occurs due to food waste, moisture, or microbial activity.
• Cost-Effective: Offers long-term durability, reducing maintenance costs over time.

Challenges Faced in the Project

1. Soil Instability and Moisture Control

One of the primary concerns was the soil’s tendency to shift under moisture fluctuations, leading to uneven flooring and potential structural damage. By integrating non-woven geotextiles beneath the foundation, the movement of soil layers was significantly reduced, ensuring stability.

2. Drainage Optimization

Food plants require robust drainage systems to prevent water accumulation, which can lead to microbial growth and contamination. Ocean Non Woven Geotextile acted as a filtration layer, allowing water to drain efficiently without carrying away soil particles that could clog the system.

3. Load Bearing Capacity

Heavy machinery and storage units placed additional stress on the ground. Without proper soil reinforcement, uneven settlements and cracks could develop over time. The implementation of our geotextile provided enhanced load distribution, preventing such issues.

Unique Insights: What Most Companies Don’t Talk About

While many companies focus solely on the basic benefits of geotextiles, we delve into the long-term impact and lesser-discussed advantages:

• Microbial & Chemical Resistance for Food Safety: Unlike conventional reinforcement materials, our geotextile prevents the buildup of harmful bacteria by ensuring a dry and aerated foundation.
• Temperature Regulation: Non-woven geotextiles help in maintaining consistent ground temperatures, preventing condensation issues that can lead to mold growth.
• Sustainability: By preventing soil erosion and reducing the need for chemical stabilizers, our geotextile aligns with environmental sustainability goals.
• Reduction in Slab Thickness Requirements: With enhanced load distribution, flooring slabs can be optimized for thickness, reducing material costs without compromising strength.

Results & Impact

Following the installation of Ocean Non Woven Geotextile 150 GSM, the food plant in Uluberia, Howrah, witnessed significant improvements:

• 30% increase in load-bearing efficiency, minimizing floor cracking and uneven settlement.
• 40% reduction in drainage maintenance costs due to clog-resistant filtration.
• Enhanced compliance with food safety regulations by reducing microbial growth risks.
• Smoother workflow as heavy machinery experienced fewer foundational disruptions.

Why Choose Ocean Non Wovens for Your Industrial Geosynthetic Needs?

At Ocean Non Wovens, we understand that infrastructure in the food industry demands more than just durability—it requires precision, hygiene, and cost-efficiency. Our high-quality geotextiles are engineered to offer superior performance in industrial environments, ensuring long-term reliability and sustainability. Whether it’s a food plant, warehouse, or processing facility, our solutions guarantee enhanced stability, optimized drainage, and uncompromised safety.

Partner with Ocean Non Wovens today and experience the next level of geosynthetic innovation for your projects!