Case Study: Purulia Mega Projects – Raw Water Reservoir

August 12, 2024 | Case Studies

Introduction

In the rapidly developing region of Purulia, West Bengal, access to a reliable water supply is crucial for both urban and rural communities. The Purulia Mega Projects-Raw Water Reservoir represents a significant initiative aimed at addressing the region’s water scarcity by creating a robust infrastructure for water storage and management. Ocean Non Wovens, a leading geosynthetics manufacturer and supplier, played a pivotal role in this project by providing 17,000 square meters of Ocean HDPE Liner with a 1mm thickness. This case study delves into the intricacies of the project, highlighting the technical aspects, challenges, and benefits associated with using our HDPE liner in raw water reservoir construction.

Project Overview

The Purulia Mega Projects-Raw Water Reservoir was conceptualized to serve as a sustainable water storage facility, ensuring a steady supply of raw water for various purposes, including agriculture, industrial use, and domestic consumption. The project required materials that could withstand the harsh environmental conditions and offer long-term durability. After extensive research and analysis, the project stakeholders chose Ocean HDPE Liner 1mm for its superior properties, cost-effectiveness, and proven performance in similar applications.

Location: Purulia, West Bengal, India

Product Supplied: Ocean HDPE Liner 1mm thickness

Quantity: 17,000 Sqm

Understanding HDPE Liners in Raw Water Reservoirs

High-Density Polyethylene (HDPE) liners are widely recognized as one of the most effective solutions for lining raw water reservoirs. Their role in these projects is to prevent water seepage, ensure the integrity of the reservoir, and reduce water loss. The use of HDPE liners has become standard practice in water management infrastructure due to their numerous advantages, including:

1. Durability and Strength: HDPE liners are resistant to chemical reactions, UV radiation, and extreme temperatures, making them ideal for long-term applications in water reservoirs.

2. Flexibility: The flexibility of HDPE liners allows them to adapt to the contours of the reservoir, ensuring a secure fit and minimizing the risk of leaks.

3. Environmental Impact: HDPE liners are environmentally friendly as they prevent water contamination and reduce the need for chemical treatments, preserving the natural ecosystem.

4. Cost-Effectiveness: With their long lifespan and low maintenance requirements, HDPE liners offer a cost-effective solution for large-scale water storage projects.

In the Purulia Mega Projects-Raw Water Reservoir, the Ocean HDPE Liner 1mm was selected for its outstanding balance of tensile strength and flexibility, ensuring that the reservoir would remain leak-proof under various conditions. The choice of a 1mm thickness was particularly important to withstand the pressures exerted by the large volume of water and the harsh environmental factors present in Purulia.

Installation Process

The installation of HDPE liners in a raw water reservoir is a meticulous process that requires precision and expertise. The success of the Purulia Mega Projects was heavily dependent on the quality of the installation, as any flaws could lead to significant water loss and potential structural damage.

Site Preparation: The reservoir site was meticulously prepared to ensure a smooth and even surface. This step is crucial to avoid punctures or tears in the liner during installation.

Liner Placement: The Ocean HDPE Liner was carefully rolled out and positioned to cover the entire reservoir area. The flexibility of the liner allowed it to conform to the natural contours of the site, ensuring comprehensive coverage.

Seaming and Welding: One of the most critical aspects of the installation was the seaming and welding process. Our team used advanced thermal fusion techniques to join the liner panels, creating a seamless barrier that is resistant to leaks.

Quality Control: After installation, the liner was subjected to rigorous testing to ensure its integrity. This included vacuum testing, air pressure testing of the seams, and visual inspections to detect any potential issues.

Addressing Challenges

The Purulia region is known for its challenging environmental conditions, including high temperatures, monsoon rains, and varying soil compositions. These factors posed several challenges during the installation and long-term performance of the HDPE liner.

Temperature Fluctuations: The extreme temperature variations in Purulia required a liner that could withstand expansion and contraction without compromising its integrity. The Ocean HDPE Liner 1mm’s high thermal stability was crucial in maintaining its performance under these conditions.

Monsoon Impact: The heavy monsoon rains in West Bengal demanded a liner that could prevent water infiltration and ensure the reservoir’s stability. The liner’s impermeability played a vital role in safeguarding the stored water during the rainy season.

Soil Compatibility: The varying soil types in the region required a liner that could adapt to different substrate conditions. The flexibility and strength of the HDPE liner allowed it to perform effectively across the site, regardless of soil composition.

Unique Insights: What Most Companies Don’t Discuss

While the technical aspects of HDPE liners are widely known, there are several factors that often go unnoticed but are crucial for the long-term success of such projects:

1. Post-Installation Monitoring: Continuous monitoring of the liner post-installation is essential to detect any potential issues early. At Ocean Non Wovens, we offer comprehensive after-sales support, including regular inspections and maintenance tips to ensure the liner’s longevity.

2. Eco-Friendly Considerations: The environmental benefits of using HDPE liners extend beyond water conservation. By reducing the need for chemical treatments and preventing soil and water contamination, HDPE liners contribute to the overall ecological balance.

3. Community Impact: The successful completion of the Purulia Mega Projects-Raw Water Reservoir had a significant positive impact on the local community. The reliable water supply has improved agricultural productivity, supported local industries, and enhanced the quality of life for residents.

Conclusion

The Purulia Mega Projects-Raw Water Reservoir is a testament to the importance of choosing the right materials for large-scale water management projects. Ocean Non Wovens is proud to have contributed to this critical infrastructure by supplying 17,000 square meters of Ocean HDPE Liner 1mm. Our product’s exceptional durability, flexibility, and environmental benefits ensured the success of the project, providing a reliable water source for the region.

At Ocean Non Wovens, we understand the unique challenges associated with water reservoir construction and are committed to delivering high-quality geosynthetic solutions that stand the test of time. Whether you’re embarking on a large-scale infrastructure project or need reliable materials for specialized applications, our team is here to support you every step of the way. Contact us today to learn how our innovative products can make a difference in your next project.

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