Case Study: Ensuring Infrastructure Excellence in a Food Plant Project in Bhubaneswar with Ocean Geogrid 60KN

In the fast-growing food processing industry, infrastructure quality is paramount. Modern food plants require robust engineering solutions to ensure longevity, operational efficiency, and compliance with stringent hygiene standards. Ocean Non Wovens recently played a pivotal role in a transformative food plant project in Bhubaneswar, Odisha, supplying and installing 1,900 square meters of our Ocean Geogrid 60KN. This case study delves into the technical and practical aspects of the project, highlighting the exceptional performance of Ocean Geogrid and our unwavering commitment to quality.

Understanding the Role of Geosynthetics in Food Plant Infrastructure

Food processing facilities demand durable foundations and reliable ground stabilization to support heavy machinery and ensure operational safety. Geosynthetics, particularly geogrids, have emerged as essential components in addressing these requirements. Geogrids provide superior load distribution, prevent soil erosion, and enhance the structural integrity of pavements and foundations.

For this project in Bhubaneswar, Ocean Geogrid 60KN was selected due to its exceptional tensile strength, long-term durability, and environmental compatibility. These characteristics made it an ideal choice for meeting the unique demands of a food plant setting.

Challenges Addressed in the Bhubaneswar Food Plant Project

1. Unstable Soil Conditions: Bhubaneswar’s soil profile is characterized by variable compaction and drainage capabilities. The construction site required substantial stabilization to prevent settlement and ensure uniform load-bearing capacity. Ocean Geogrid 60KN’s ability to distribute loads evenly across a weak subgrade played a critical role in overcoming this challenge.
2. Stringent Hygiene Standards: Food plants operate under strict sanitation regulations, making it imperative that all construction materials are non-toxic, non-reactive, and resistant to microbial growth. Ocean Geogrid 60KN’s inert polymer composition meets these criteria, ensuring compliance with health and safety standards.
3. Load-Bearing and Dynamic Performance: Food plants often house heavy equipment, necessitating a stable base to mitigate vibration-induced stress. The 60KN tensile strength of our geogrid provided the required support, ensuring minimal deformation under dynamic loading conditions.

Why Ocean Geogrid 60KN?

Technical Specifications

• Tensile Strength: With a tensile strength of 60KN/m, the geogrid is engineered to handle high stress levels, making it suitable for demanding industrial applications.
• Material Composition: Manufactured using high-density polyethylene (HDPE), the geogrid offers excellent resistance to chemicals, UV degradation, and moisture.
• Installation Flexibility: Its lightweight yet robust structure allows for quick and efficient installation, reducing project timelines and labor costs.

Performance Benefits

• Soil Reinforcement: Ocean Geogrid creates a composite layer that prevents soil displacement and enhances load distribution.
• Environmental Safety: The geogrid is fully recyclable and environmentally benign, aligning with sustainable construction practices.
• Longevity: Engineered for durability, the geogrid provides reliable performance over extended periods, reducing maintenance costs.

Key Outcomes of the Project

1. Enhanced Structural Stability The integration of Ocean Geogrid 60KN significantly improved the load-bearing capacity of the subgrade, ensuring a stable foundation for the food plant’s operations.
2. Cost Efficiency By reducing the need for extensive excavation and replacement of weak soil, the project achieved substantial cost savings without compromising on quality.
3. Sustainable Development The use of geogrids minimized environmental impact by reducing the need for raw material extraction and ensuring long-lasting infrastructure.

Uncovered Insights: Beyond the Basics

While geogrids are widely recognized for their functional advantages, their role in enhancing operational safety and reducing environmental risks is often overlooked. For instance:

• Mitigating Vibrational Impact: Food plants are high-vibration environments. The elasticity and tensile properties of Ocean Geogrid reduce the risk of ground instability, protecting machinery and reducing wear and tear.
• Adapting to Future Needs: Geogrids provide flexibility for future expansions, as the stabilized base can accommodate additional loads without significant modifications.
• Improving Worker Safety: By ensuring a stable and uniform surface, geogrids minimize the risk of accidents caused by uneven flooring or ground subsidence.

Why Choose Ocean Non Wovens?

At Ocean Non Wovens, we pride ourselves on delivering geosynthetic solutions that go beyond expectations. With our Ocean Geogrid 60KN, we’ve combined cutting-edge technology with practical expertise to create a product that guarantees performance and reliability. Our team worked closely with stakeholders throughout the Bhubaneswar food plant project, ensuring seamless execution and optimal results.

Partner with Ocean Non Wovens for your next project and experience the difference our advanced geosynthetics can make. From food plants to infrastructure development, we’re committed to building a sustainable and resilient future—one project at a time.