Concrete Canvas

At Ocean Non Wovens, we pride ourselves on providing cutting-edge geosynthetic products that enhance durability, efficiency, and environmental sustainability. One such remarkable product is Concrete Canvas—a unique innovation that offers a quick, cost-effective, and robust solution for various construction, infrastructure, and environmental applications.

What is Concrete Canvas?

Concrete Canvas is a flexible, concrete-impregnated fabric that, when hydrated, forms a thin, durable, and protective layer of concrete. Unlike traditional concrete applications, Concrete Canvas is designed to be easy to install, providing a faster and more versatile solution without the need for complex tools or machinery. This innovative product is a geosynthetic fabric that combines the benefits of concrete and flexible fabrics, making it ideal for various applications, such as erosion control, slope protection, channel lining, and more.

Concrete Canvas consists of three main layers:

1. Polyester-reinforced layer: The outer fabric, which provides the strength and flexibility necessary for installation.
2. Concrete matrix: The core layer, which hardens upon hydration, providing the concrete’s strength and protective properties.
3. Protective layer: A layer that ensures the longevity and durability of the product.

When hydrated, the product forms a solid, weather-resistant surface that provides exceptional protection, making it ideal for both temporary and permanent installations.

Key Features of Concrete Canvas

1. Fast Installation: Concrete Canvas is ideal for projects where time is of the essence. It can be installed much faster than traditional poured concrete. The material can be unrolled, positioned, and hydrated within a matter of hours, resulting in a significantly quicker project turnaround.
2. Environmental Sustainability: The use of Concrete Canvas contributes to sustainability efforts in construction and infrastructure. Since it only requires water for hydration and can be laid over existing terrain without disturbing it, it is considered an environmentally friendly option.
3. Durability and Weather Resistance: Once hydrated and set, Concrete Canvas becomes a hardened concrete layer that is resistant to harsh weather conditions. It can withstand UV radiation, high temperatures, and even freeze-thaw conditions, making it perfect for all climates.
4. Cost-Effective: Concrete Canvas reduces the costs associated with traditional concrete applications. There is no need for mixing, formwork, or heavy machinery, significantly cutting down on labor costs, materials, and overall project expenses.
5. Versatility in Applications: Concrete Canvas can be used in a variety of situations, including:
   • Erosion Control: Protecting slopes, embankments, and waterways from erosion.
   • Slope Protection: Safeguarding infrastructure from soil movement and degradation.
   • Channel Lining: Providing durable and efficient lining for stormwater channels, reducing the risk of water damage.
   • Landfill Lining: Offering an alternative to traditional liners, ensuring contamination control while being easier to deploy.

How Concrete Canvas Works: A Closer Look

While Concrete Canvas has many features that make it an ideal geosynthetic material, there is much more than meets the eye. Most manufacturers tend to highlight only the basics, but understanding how the product works at the molecular level can provide valuable insight.

The concrete-impregnated fabric is designed to react quickly with water. Once the product is hydrated, the concrete begins to solidify, ensuring that the surface is reinforced and remains durable. This self-hardening process is unique to Concrete Canvas, providing an ideal solution where traditional concrete application would require extensive labor, equipment, and time.

Water Activation Process: Concrete Canvas only requires the application of water to trigger the setting of the concrete. In fact, once unrolled and hydrated, it sets in as little as 24 hours, giving it superior speed compared to traditional methods.

Advantages Over Traditional Concrete

Traditional concrete installation requires a significant amount of resources, from machinery and equipment to skilled labor. Concrete Canvas eliminates many of these barriers:

• No Need for Mixing: Unlike traditional concrete, Concrete Canvas doesn’t require complex mixing or the use of heavy machinery.
• Minimal Labor Required: Installation is simple and can be carried out by a smaller team, even in remote or difficult-to-reach areas.
• Self-Setting: The ability for the concrete to set naturally over time without curing systems or additional additives is an invaluable feature.

Additionally, Concrete Canvas has been tested for its strength and durability, passing rigorous industry standards. According to research from the University of Dundee, Concrete Canvas has shown an ability to resist impacts and harsh environmental conditions, making it suitable for a range of severe applications.

Applications in the Real World

From protecting steep embankments to controlling stormwater runoff, Concrete Canvas is transforming industries worldwide. In a recent project conducted in Canada, Concrete Canvas was used to protect mining tailings ponds, reducing the risk of erosion and enhancing environmental protection efforts. Similarly, in regions prone to flooding or harsh weather, Concrete Canvas has been used to line waterways and embankments, significantly reducing the potential for damage.

Moreover, its ability to withstand erosion is backed by scientific data. Studies conducted by environmental agencies demonstrate that Concrete Canvas resists the forces of water runoff far better than traditional vegetation-based erosion controls.

Why Choose Ocean Non Wovens?

At Ocean Non Wovens, we’re not just a manufacturer and supplier—we are your trusted partner in geosynthetic solutions. Our Concrete Canvas is designed to meet the highest standards, and we ensure its application in a manner that delivers long-lasting results. We prioritize the sustainability and cost-effectiveness of all our products, providing our clients with solutions that improve project timelines, reduce environmental impact, and cut costs.

Whether you are working on large-scale infrastructure projects, erosion control, or environmental sustainability efforts, Concrete Canvas is the solution you’ve been searching for. We ensure that all of our products undergo thorough testing, and we offer expert consultation to help you choose the right solution for your specific needs.

Contact us today to learn more about how Concrete Canvas can enhance your projects. Trust Ocean Non Wovens to deliver high-quality geosynthetics that stand the test of time.